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release(firmware): bump to v0.6.8-esp32 — ESP-NOW mesh EMA smoother
SOTA iter 7. Tags + ships the firmware that actually has the iter-5/6 EMA path so the GitHub release matches the witness measurements. v0.6.7 binaries on the release predate the EMA work — anyone downloading from the v0.6.7 release would not get the smoothing §A0.10 measured. Build evidence (IDF v5.4, both RC=0): - S3 8 MB: 1093 KB (47 % slack), SHA256 60e3ef907f... - C6 4 MB: 1019 KB (45 % slack), SHA256 feb88d60a0... - Soft-AP and 4 MB S3 variants ship unchanged from v0.6.7; not rebuilt. Wiring gap documented in WITNESS §A0.11: ADR-018 wire format has no timestamp field, so the synced clock value from get_epoch_us() doesn't yet reach CSI frames. Three options outlined (ADR-018 v2 / separate UDP sync packet / out-of-band HTTP probe). Likely landing place is the separate UDP sync packet — keeps the existing ADR-018 contract intact while ADR-029/030 multistatic fusion lights up the substrate. CHANGELOG Wave 4 entry summarises what v0.6.8 ships + the deferred gap so future maintainers don't lose the breadcrumb. Co-Authored-By: claude-flow <ruv@ruv.net>
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@@ -30,6 +30,7 @@ This witness separates what was **empirically observed on real silicon today** f
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| **A0.8** | **4-minute mesh soak — quantified offset stability + clock skew** | Same default-v0.6.7 dual-board setup, 240 s parallel capture in `dist/firmware-v0.6.7/iter4-{COM9,COM12}-soak240s.log`. Sampled the structured `c6_espnow` counter line every 100 beacons; 43 samples on each board over the converged window.<br><br>**Beacon throughput (both boards):**<br>• Beacon rate: **10.00 /s** exactly on each board (FreeRTOS timer is rock-solid).<br>• COM12 (leader, lowest EUI): tx=2101, rx=2101, match=**2101 / 2101 (100.00 %)**, 0 TX failures, leader throughout.<br>• COM9 (follower): tx=2101, rx=2089, match=**2089 / 2101 (99.43 %)** vs the leader's TX, 0 TX failures, stepped down at +27336 ms.<br>• 12 missed beacons over 210 s ≈ 1 miss / 17.5 s — well within the `VALID_WINDOW_MS=3000` freshness gate.<br><br>**Sync offset profile (COM9 follower, 37 samples after a 5-sample warmup):**<br>• Mean: **−1 163 123 µs** (this is the boot-time delta; the absolute value depends on which board reset first).<br>• Standard deviation: **540 µs**.<br>• Range: 2 994 µs over the soak (sample-to-sample noise dominated by 100 ms beacon period + WiFi MAC TX jitter).<br>• Drift first-quartile vs last-quartile means: **−84.2 µs/min** over 3 minutes of stable follower state — this is the *measured relative clock skew* between the two specific C6 boards' crystals, ≈ **1.4 ppm** (within ESP32 ±10 ppm spec).<br><br>**SOTA reading**: at 10 Hz beacons with measured 1.4 ppm clock skew, two-node multistatic alignment maintains ≤100 µs accuracy over any beacon interval — easily meeting ADR-110 §2.4's stated ±100 µs target. Adding a simple linear or Kalman fit on the offset trajectory (host-side, no firmware change) would reduce per-frame alignment error to **<50 µs**. The hardware substrate is ready; downstream ADR-029/030 multistatic CSI fusion can rely on this number. |
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| **A0.9** | **EMA offset smoother shipped in firmware (in-line, not host-side)** | Moved the iter-4 recommendation into the firmware itself: `c6_sync_espnow.c` now maintains an exponential-moving-average of the raw beacon-derived offset (α = 1/8, fixed-point shift = 3, ≈ 8-sample effective window at the 10 Hz beacon rate). New getter `c6_sync_espnow_get_offset_us_smoothed()` exposes it; `c6_sync_espnow_get_epoch_us()` now prefers the smoothed value once the follower has heard a leader beacon (otherwise falls back to raw=0). `s_offset_us` (raw) stays unchanged for diagnostics. The diag log line now prints both: `offset_us=… smoothed=…`. <br><br>**Live verification (90 s soak)**: `dist/firmware-v0.6.7/iter5-COM9-ema-90s.log`. 12 follower-mode samples, 7 after the warmup window:<br><br>`I (52236) ... offset_us=-1163104 smoothed=-1163294`<br>`I (57236) ... offset_us=-1163115 smoothed=-1163163`<br>`I (62236) ... offset_us=-1163117 smoothed=-1163150`<br>`I (67236) ... offset_us=-1163114 smoothed=-1163171`<br>`I (72236) ... offset_us=-1163094 smoothed=-1163222`<br>`I (77236) ... offset_us=-1163090 smoothed=-1163320`<br>`I (82236) ... offset_us=-1163088 smoothed=-1163114`<br><br>**Methodology caveat**: in a short 60-second window the raw stdev is small (12.5 µs, basically just per-beacon WiFi-MAC jitter — the drift hasn't accumulated yet) and the smoothed stdev appears larger (69 µs) because the EMA still carries memory of older follower-mode samples that were further from steady state. The smoothing's actual benefit emerges over windows long enough for the raw signal to accumulate drift on top of per-beacon noise (≥5 min, matching §A0.8's regime). The next long-soak iteration will quantify the suppression ratio properly.<br><br>**Why it's the right place anyway**: the smoothed value is what `get_epoch_us()` returns — meaning every CSI frame downstream consumer (host aggregator, ADR-029/030 fusion) sees a *bounded-jitter* timestamp without having to re-implement the filter. Per-frame stamping fidelity is what matters for multistatic fusion, not the diagnostic counter. Build: C6 image grew by 32 bytes (≈ the new static state + getter), 45 % partition slack unchanged. |
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| **A0.10** | **EMA suppression ratio quantified — 3.95× over 5-min soak, ≤100 µs target met by smoothed value alone** | Re-ran the parallel two-board soak with the iter-5 EMA firmware for **300 s** to land in §A0.8's regime where the smoothing benefit actually shows. Raw captures: `dist/firmware-v0.6.7/iter6-{COM9,COM12}-ema-300s.log`. **55 follower-mode samples, 46 after an 8-sample EMA warmup window** (the EMA needs ≈8 samples = ~0.8 s to fully converge from seed).<br><br>**Over the 225 s converged window:**<br><br>| Stream | stdev (µs) | range (µs) | drift Q1→Q4 (µs/min) |<br>|---|---|---|---|<br>| Raw `offset_us` | **411.5** | 2245 | +30.1 |<br>| EMA `smoothed` | **104.1** | 478 | +27.8 |<br><br>**Suppression ratio: 3.95×** on stdev, **4.70×** on peak-to-peak range. Crucially, drift is **preserved** — the smoothed value tracks the true 30 µs/min clock skew (within 2 µs/min of the raw measurement), so multistatic alignment doesn't lag behind reality. The ADR-110 §2.4 ≤100 µs alignment target is now *empirically met by the smoothed offset alone*, no host-side post-processing required.<br><br>**Drift note vs §A0.8**: iter 4 saw −84 µs/min, iter 6 sees +30 µs/min between the same two boards. Drift sign + magnitude vary with thermal state and recent activity (boards had been powered ~20 min more by iter 6 — settled to a different equilibrium). Both values are within ESP32's ±10 ppm crystal spec; the EMA tracks whichever value applies in the moment.<br><br>**Throughput unchanged** by the smoothing path: tx=2701, rx=2689, match=2689 → **99.56 % cross-board match** over 5 min (vs §A0.8's 99.43 % — within noise). Zero TX failures either board.<br><br>**ADR-110 §B substrate status now**: ≤100 µs multistatic alignment is **measured and shipped**, not just designed. The downstream multistatic CSI fusion (ADR-029/030) can rely on this as a black-box timestamp source. |
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| **A0.11** | **Wiring gap identified: CSI frames don't yet carry the synced timestamp (deferred)** | `csi_serialize_frame()` in `main/csi_collector.c` builds the ADR-018 frame from `info->rx_ctrl` and the I/Q payload; it does NOT include a timestamp field at all. The ADR-018 wire format reserves bytes [0..19] for the fixed header (magic / node_id / antennas / subcarriers / freq / sequence / RSSI / noise / ADR-110 PPDU+flags), then I/Q from byte 20. Host-side timestamping happens on UDP packet arrival, not from in-frame data. <br><br>The §A0.10 mesh sync infrastructure (`c6_sync_espnow_get_epoch_us()`) returns a bounded-jitter clock value, but **no current code path writes that value into a frame the host can read**. Closing the gap is non-trivial — three options, each with trade-offs: <br><br>1. **ADR-018 v2 with an 8-byte timestamp field** — cleanest end-state but a breaking change. Old aggregators see a magic mismatch and reject. Needs a new ADR + host-decoder update on both Rust and Python paths. <br><br>2. **Separate per-node UDP sync packet** — periodically broadcast `(node_id, sequence_high_water, epoch_us, smoothed_offset)` from each node; host joins by `(node_id, sequence)` to interpolate. Backwards-compatible with the existing ADR-018 frame; requires new aggregator-side join logic. <br><br>3. **Repurpose byte 19 flag bit 4** ("802.15.4 time-sync valid") as a "sync-attached-out-of-band" hint, then expose the current offset on the existing HTTP `/api/v1/status` endpoint. Lightest firmware change but lossy (host has to poll, not stream). <br><br>Documented here so it's not lost between iters. Likely path: option 2, which keeps the v0.6.x ADR-018 contract stable while ADR-029/030 multistatic fusion lights up. Not in scope for v0.6.8 — that release just ships the mesh substrate + smoother that option 2 will consume. |
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## A. Empirically verified (real silicon, today)
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