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feat(firmware): QEMU ESP32-S3 testing platform (ADR-061)
Implement full QEMU emulation framework for firmware testing without physical hardware: Mock CSI Generator (mock_csi.c): - 10 test scenarios: empty room, static/walking person, fall, multi-person, channel sweep, MAC filter, ring overflow, boundary RSSI, zero-length - Physics-based signal model with breathing modulation and Doppler - LFSR pseudo-random noise, CONFIG_CSI_MOCK_ENABLED Kconfig guard - Scenario 255 runs all sequentially QEMU Runner & CI: - qemu-esp32s3-test.sh: build, merge flash image, run QEMU, validate - validate_qemu_output.py: 14 automated checks (boot, NVS, edge, vitals, crash detection) with colored output and severity-based exit codes - generate_nvs_matrix.py: 14 NVS provisioning configs for matrix testing - firmware-qemu.yml: GitHub Actions CI with 4-scenario matrix Fuzz Testing: - 3 libFuzzer targets: CSI serialize, NVS config validation, ring buffer - Host-compilable ESP-IDF stubs (no ESP-IDF dependency for fuzzing) - 6 seed corpus files for guided fuzzing - Makefile with ASAN + UBSAN sanitizers Documentation: - firmware/esp32-csi-node/README.md: comprehensive QEMU testing guide - Root README.md: collapsed QEMU testing section Build verified: normal firmware build (RC=0) with mock_csi excluded. Closes #259 Co-Authored-By: claude-flow <ruv@ruv.net>
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name: Firmware QEMU Tests (ADR-061)
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on:
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push:
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paths:
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- 'firmware/**'
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- 'scripts/qemu-esp32s3-test.sh'
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- 'scripts/validate_qemu_output.py'
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- 'scripts/generate_nvs_matrix.py'
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- '.github/workflows/firmware-qemu.yml'
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pull_request:
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paths:
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- 'firmware/**'
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- 'scripts/qemu-esp32s3-test.sh'
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- 'scripts/validate_qemu_output.py'
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- 'scripts/generate_nvs_matrix.py'
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- '.github/workflows/firmware-qemu.yml'
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env:
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IDF_VERSION: "v5.4"
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QEMU_REPO: "https://github.com/espressif/qemu.git"
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QEMU_BRANCH: "esp-develop"
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jobs:
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build-qemu:
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name: Build Espressif QEMU
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runs-on: ubuntu-latest
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steps:
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- name: Cache QEMU build
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id: cache-qemu
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uses: actions/cache@v4
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with:
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path: /opt/qemu-esp32
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key: qemu-esp32s3-${{ env.QEMU_BRANCH }}-v2
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- name: Install QEMU build dependencies
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if: steps.cache-qemu.outputs.cache-hit != 'true'
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run: |
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sudo apt-get update
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sudo apt-get install -y \
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git build-essential ninja-build pkg-config \
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libglib2.0-dev libpixman-1-dev libslirp-dev \
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python3 python3-venv
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- name: Clone and build Espressif QEMU
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if: steps.cache-qemu.outputs.cache-hit != 'true'
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run: |
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git clone --depth 1 -b "$QEMU_BRANCH" "$QEMU_REPO" /tmp/qemu-esp
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cd /tmp/qemu-esp
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mkdir build && cd build
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../configure \
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--target-list=xtensa-softmmu \
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--prefix=/opt/qemu-esp32 \
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--enable-slirp \
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--disable-werror
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ninja -j$(nproc)
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ninja install
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- name: Verify QEMU binary
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run: |
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/opt/qemu-esp32/bin/qemu-system-xtensa --version
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echo "QEMU binary size: $(stat -c%s /opt/qemu-esp32/bin/qemu-system-xtensa) bytes"
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- name: Upload QEMU artifact
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uses: actions/upload-artifact@v4
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with:
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name: qemu-esp32
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path: /opt/qemu-esp32/
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retention-days: 7
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qemu-test:
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name: QEMU Test (${{ matrix.nvs_config }})
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needs: build-qemu
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runs-on: ubuntu-latest
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container:
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image: espressif/idf:${{ env.IDF_VERSION }}
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strategy:
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fail-fast: false
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matrix:
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nvs_config:
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- default
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- full-adr060
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- edge-tier0
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- tdm-3node
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steps:
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- uses: actions/checkout@v4
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- name: Download QEMU artifact
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uses: actions/download-artifact@v4
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with:
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name: qemu-esp32
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path: /opt/qemu-esp32
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- name: Make QEMU executable
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run: chmod +x /opt/qemu-esp32/bin/qemu-system-xtensa
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- name: Verify QEMU works
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run: /opt/qemu-esp32/bin/qemu-system-xtensa --version
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- name: Install Python dependencies
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run: pip install esptool esp-idf-nvs-partition-gen
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- name: Set target ESP32-S3
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working-directory: firmware/esp32-csi-node
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run: |
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. $IDF_PATH/export.sh
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idf.py set-target esp32s3
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- name: Build firmware (mock CSI mode)
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working-directory: firmware/esp32-csi-node
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run: |
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. $IDF_PATH/export.sh
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idf.py \
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-D SDKCONFIG_DEFAULTS="sdkconfig.defaults;sdkconfig.qemu" \
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build
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- name: Generate NVS matrix
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run: |
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python3 scripts/generate_nvs_matrix.py \
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--output-dir firmware/esp32-csi-node/build/nvs_matrix \
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--only ${{ matrix.nvs_config }}
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- name: Create merged flash image
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working-directory: firmware/esp32-csi-node
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run: |
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. $IDF_PATH/export.sh
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# Determine merge_bin arguments
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OTA_ARGS=""
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if [ -f build/ota_data_initial.bin ]; then
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OTA_ARGS="0xf000 build/ota_data_initial.bin"
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fi
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python3 -m esptool --chip esp32s3 merge_bin \
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-o build/qemu_flash.bin \
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--flash_mode dio --flash_freq 80m --flash_size 8MB \
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0x0 build/bootloader/bootloader.bin \
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0x8000 build/partition_table/partition-table.bin \
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$OTA_ARGS \
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0x20000 build/esp32-csi-node.bin
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echo "Flash image size: $(stat -c%s build/qemu_flash.bin) bytes"
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- name: Inject NVS partition
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if: matrix.nvs_config != 'default'
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working-directory: firmware/esp32-csi-node
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run: |
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NVS_BIN="build/nvs_matrix/nvs_${{ matrix.nvs_config }}.bin"
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if [ -f "$NVS_BIN" ]; then
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echo "Injecting NVS: $NVS_BIN ($(stat -c%s "$NVS_BIN") bytes)"
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dd if="$NVS_BIN" of=build/qemu_flash.bin \
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bs=1 seek=$((0x9000)) conv=notrunc 2>/dev/null
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else
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echo "WARNING: NVS binary not found: $NVS_BIN"
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fi
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- name: Run QEMU smoke test
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env:
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QEMU_PATH: /opt/qemu-esp32/bin/qemu-system-xtensa
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QEMU_TIMEOUT: "60"
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run: |
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# Run QEMU with timeout; capture output
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echo "Starting QEMU (timeout: ${QEMU_TIMEOUT}s)..."
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timeout "$QEMU_TIMEOUT" "$QEMU_PATH" \
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-machine esp32s3 \
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-nographic \
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-drive file=firmware/esp32-csi-node/build/qemu_flash.bin,if=mtd,format=raw \
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-serial mon:stdio \
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-no-reboot \
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2>&1 | tee firmware/esp32-csi-node/build/qemu_output.log || true
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echo "QEMU finished. Log size: $(wc -l < firmware/esp32-csi-node/build/qemu_output.log) lines"
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- name: Validate QEMU output
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run: |
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python3 scripts/validate_qemu_output.py \
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firmware/esp32-csi-node/build/qemu_output.log
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- name: Upload test logs
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if: always()
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uses: actions/upload-artifact@v4
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with:
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name: qemu-logs-${{ matrix.nvs_config }}
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path: |
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firmware/esp32-csi-node/build/qemu_output.log
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firmware/esp32-csi-node/build/nvs_matrix/
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retention-days: 14
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