Files
ruvnet--RuView/.github/workflows/firmware-ci.yml
T
rUv 2b8a7cc458 feat: happiness scoring pipeline + ESP32 swarm with Cognitum Seed (#285)
* feat: happiness scoring pipeline with ESP32 swarm + Cognitum Seed coordinator

ADR-065: Hotel guest happiness scoring from WiFi CSI physiological proxies.
ADR-066: ESP32 swarm with Cognitum Seed as coordinator for multi-zone analytics.

Firmware:
- swarm_bridge.c/h: FreeRTOS task on Core 0, HTTP client with Bearer auth,
  registers with Seed, sends heartbeats (30s) and happiness vectors (5s)
- nvs_config: seed_url, seed_token, zone_name, swarm intervals
- provision.py: --seed-url, --seed-token, --zone CLI args
- esp32-hello-world: capability discovery firmware for 4MB ESP32-S3 variant

WASM edge modules:
- exo_happiness_score.rs: 8-dim happiness vector from gait speed, stride
  regularity, movement fluidity, breathing calm, posture, dwell time
  (events 690-694, 11 tests, ESP32-optimized buffers + event decimation)
- ghost_hunter.rs standalone binary: 5.7 KB WASM, feature-gated default pipeline

RuView Live:
- --mode happiness dashboard with bar visualization
- --seed flag for Cognitum Seed bridge (urllib, background POST)
- HappinessScorer + SeedBridge classes (stdlib only, no deps)

Examples:
- seed_query.py: CLI tool (status, search, witness, monitor, report)
- provision_swarm.sh: batch provisioning for multi-node deployment
- happiness_vector_schema.json: 8-dim vector format documentation

Verified live: ESP32 on COM5 (4MB flash) registered with Seed at 10.1.10.236,
vectors flowing, witness chain growing (epoch 455, chain 1108).

Co-Authored-By: claude-flow <ruv@ruv.net>

* ci: raise firmware binary size gate to 1100 KB for HTTP client stack

The swarm bridge (ADR-066) adds esp_http_client for Seed communication,
which pulls in the HTTP/TLS stack (~150 KB). Binary grew from ~978 KB to
~1077 KB. Raise the gate from 950 KB to 1100 KB. Still fits comfortably
in both 4MB (1856 KB OTA slot, 43% free) and 8MB flash variants.

Co-Authored-By: claude-flow <ruv@ruv.net>
2026-03-20 18:46:34 -04:00

101 lines
3.2 KiB
YAML

name: Firmware CI
on:
push:
paths:
- 'firmware/**'
- '.github/workflows/firmware-ci.yml'
pull_request:
paths:
- 'firmware/**'
- '.github/workflows/firmware-ci.yml'
jobs:
build:
name: Build ESP32-S3 Firmware
runs-on: ubuntu-latest
container:
image: espressif/idf:v5.2
steps:
- uses: actions/checkout@v4
- name: Build firmware
working-directory: firmware/esp32-csi-node
run: |
. $IDF_PATH/export.sh
idf.py set-target esp32s3
idf.py build
- name: Verify binary size (< 1100 KB gate)
working-directory: firmware/esp32-csi-node
run: |
BIN=build/esp32-csi-node.bin
SIZE=$(stat -c%s "$BIN")
MAX=$((1100 * 1024))
echo "Binary size: $SIZE bytes ($(( SIZE / 1024 )) KB)"
echo "Size limit: $MAX bytes (1100 KB — includes WASM runtime + HTTP client for Seed swarm bridge)"
if [ "$SIZE" -gt "$MAX" ]; then
echo "::error::Firmware binary exceeds 1100 KB size gate ($SIZE > $MAX)"
exit 1
fi
echo "Binary size OK: $SIZE <= $MAX"
- name: Verify flash image integrity
working-directory: firmware/esp32-csi-node
run: |
ERRORS=0
BIN=build/esp32-csi-node.bin
# Check binary exists and is non-empty.
if [ ! -s "$BIN" ]; then
echo "::error::Binary not found or empty"
exit 1
fi
# Check partition table magic (0xAA50 at offset 0).
PT=build/partition_table/partition-table.bin
if [ -f "$PT" ]; then
MAGIC=$(xxd -l2 -p "$PT")
if [ "$MAGIC" != "aa50" ]; then
echo "::warning::Partition table magic mismatch: $MAGIC (expected aa50)"
ERRORS=$((ERRORS + 1))
fi
fi
# Check bootloader exists.
BL=build/bootloader/bootloader.bin
if [ ! -s "$BL" ]; then
echo "::warning::Bootloader binary missing or empty"
ERRORS=$((ERRORS + 1))
fi
# Verify non-zero data in binary (not all 0xFF padding).
NONZERO=$(xxd -l 1024 -p "$BIN" | tr -d 'f' | wc -c)
if [ "$NONZERO" -lt 100 ]; then
echo "::error::Binary appears to be mostly padding (non-zero chars: $NONZERO)"
ERRORS=$((ERRORS + 1))
fi
if [ "$ERRORS" -gt 0 ]; then
echo "::warning::Flash image verification completed with $ERRORS warning(s)"
else
echo "Flash image integrity verified"
fi
- name: Check QEMU ESP32-S3 support status
run: |
echo "::notice::ESP32-S3 QEMU support is experimental in ESP-IDF v5.4. "
echo "Full smoke testing requires QEMU 8.2+ with xtensa-esp32s3 target."
echo "See: https://github.com/espressif/qemu/wiki"
- name: Upload firmware artifact
uses: actions/upload-artifact@v4
with:
name: esp32-csi-node-firmware
path: |
firmware/esp32-csi-node/build/esp32-csi-node.bin
firmware/esp32-csi-node/build/bootloader/bootloader.bin
firmware/esp32-csi-node/build/partition_table/partition-table.bin
retention-days: 30